
Functional Safety Market
Functional Safety Market Size, Share, Competitive Landscape and Trend Analysis Report by Device Type, Safety System and Industry Verticals: Global Opportunity and Industry Forecast (2024-2030)
Report ID:
1066
Industry:
Electronics
Published on:
Oct 2025
Global Functional Safety Market had a value of USD 7.00 Billion in 2024 and expected it to hit USD 10.40 Billion by 2030, with a CAGR of 6.8 % per year.
Functional Safety Market Overview
The functional safety in 2024 was became a prominent factor in the conservation of the ecosystem as the trend of more automation and smart technologies adoption in industries continues. The proportion of industrial equipment that incorporates a safety system has increased to almost 65% globally. The origin of this change was the need for companies to be more aware of the risks of operations and the necessity for compliance. The main reason for the increase in global demand is the installation of safety systems in these sectors, the automotive, oil and gas, and manufacturing industries among others. The automotive industry alone was to become the leading contributor to the functional safety market with over 35% of the demand being generated by this sector as a result of the growth of ADAS and EVs. The share of factories in manufacturing that have certified safety controllers has escalated to more than 70%, these controllers are the major players in the elimination of the two risks, the interruption and the occurrence of accidents.

Globally, the complexity of machines that is constantly growing and the introduction of more rigorous safety regulations are the major issues determining the demand for safety system installations. Safety systems implemented in Europe still make up almost 40% of the total installed base, whereas the Asia-Pacific region is experiencing a rapid increase with the yearly number of installations growing by 12-14%, with China, India, and Japan was the main contributors. It is significantly factual that there is a correlation between the percentage of those companies which have adopted the functional safety concept as part of their digital transformation programs and the position of North America as a leader in the field that was approximately 55% of Prosperity 500 companies. The trend of the deployment of IoT-enabled sensors in safety applications had very fast with a more than 30% year-on-year growth leading to a complete change in the traditional risk mitigation and system reliability approach.

This extensive analysis by Jadhavar Business Intelligence Pvt Ltd provides consumers with a complete and actionable picture of the Functional Safety Market, including market size, share, trends, and growth estimates from 2024 to 2030. It provides a complete overview of important locations and countries by Device Type, Safety System and Industry Verticals. Clients receive comprehensive market dynamics, business tool analysis (PORTER and PESTLE), a Technology roadmap, and regulatory updates. The study also includes country-specific projections, competitive benchmarking, Company profiles, and M&A activity, all of which aid in strategic planning, market entry analysis, and competitor positioning.
Functional Safety Market Dynamic’s
One of the major factors which was lead the functional safety market in 2024 was the fast implementation of the process of automatization in different industrial sectors. More than 65% of the new production lines that are established all over the world nowadays already utilize advanced safety systems in order to protect the human resources as well as the company’s properties. On the other hand, in automotive, more than 40 million vehicles had equipped with electronic controls that had safety-certified and was produced this year. The oil, gas, and energy sectors are also the turn that enterprises the market, as more than 50 % of new offshore projects have decided to integrate safety instrumented systems to comply with the regulatory standards. Besides that, rising digitalization is also playing a vital role in the market of functional safety with almost 60% of the industrial companies which have IoT-based safety sensors embedded in their operations in order to improve predictive maintenance and reduce the rate of accidents.
While the functional safety market was promoted from robust growth drivers, it still had to overcome significant challenges in 2024. The cost of implementing safety features remains one of the major difficulties. Safety-certified controllers are usually given at a price point that was 25–30% higher than that of standard systems, thus the acceptance of those products by smaller and medium-sized businesses is limited. Another obstacle was the complexity of integration. A survey indicates that almost 45% of industrial company’s experience six months or more of delays when they upgrade their old systems to safety-certified platforms. In addition, a shortage of skilled professionals globally makes the situation worse. More than 35% of the companies say that they find it hard to locate proficient safety engineers for the purpose of safety compliance. Consequently, these issues are not only increasing the duration and the cost of the project but are also causing slower adoption in industries that are sensitive to costs, such as the small-scale manufacturing sector and the markets that are still developing.
In the year 2024, the functional safety market had a massive potential to be tapped as the industries are moving to intelligent and connected systems. The developing of the implementation of Industry 4.0, which was already adopted by more than 55% of the manufacturers globally, is giving rise to big market for the next generation of safety solutions that are AI and IoT integrated. According to research, the transition in the automotive sector from the production of electric and self-driving cars was the one that had the most significant impact on the future. They forecast that close to 20 million electric vehicles was produced globally this year and all of them was demand multiple safety-certified systems.
The newly industrialized countries also have a lot of potential, just the Asia-Pacific area alone was witnessing a significant increase of over 10% in the number of safety system installations, which is primarily attributable to the industrial modernization led by the government. Besides, safety monitoring via the cloud is getting more and more popular with over 40% of large enterprises, remote safety platform pilots, thus creating new ways for the development of safety technologies and establishing new alliances.
Functional Safety Market Segment Analysis
The Functional Safety Market is segmented into by Device Type, Safety System and Industry Verticals.
By Device Type
Based on by Device Type the Functional Safety Market is segmented into Safety Controllers/Modules/Relays, Programmable Safety Systems, Safety Sensors, Emergency Stop Devices, Final Control Elements (Valves, Actuators) and Others. With over 32% of the total market share in 2024, Controllers/Modules/Relays segment dominated the Functional Safety Market. They dominated the market mainly for their devices are at the very core of the safety architecture in any sector working emergency shutdowns, interlocks, and operations in a fail-safe mode. Such units are extensively used owing to their reliability, low price, and the option of easy integration with both legacy and modern automation systems. As a result, the oil and gas, automotive, and industrial sectors heavily rely on these devices.

By Safety System
Based on Safety System, the Functional Safety Market is segmented into Emergency Shutdown Systems (ESD), Burner Management Systems (BMS), High-Integrity Pressure Protection Systems (HIPPS), Turbomachinery Control (TMC) Systems, Fire and Gas Monitoring Control Systems and Supervisory Control and Data Acquisition (SCADA) Systems. Emergency Shutdown Systems (ESD) segment dominated the Functional Safety Market in 2024, accounting for roughly 37% of the total market share of the functional safety market. The main reason for their dominance is that they are the support of such high-risk sectors as oil & gas, petrochemicals, and power generation, where the unplanned incidents can lead to a big financial and safety loss. Authorities have defined ESD as the only safety devices that must be installed in operations with hazardous materials and, over 60% of new oil & gas projects globally have ESD as one of the leading safety requirements.
Functional Safety Market Region analysis
In 2024, Europe appears as the dominant region in the functional safety market, holding 34% share of global demand. The leadership of the region was mostly owing to a very strict regulatory environment, where over 70% of industrial facilities conform to IEC 61508 and ISO 26262 standards. Germany, the UK, and France are the most dominated countries that set the pace for adoption, especially in automotive and process industries, where the use of advanced safety systems is mandatory for compliance purposes. Apart from Europe’s strong base of EV production, the huge investments in smart factories have further increased the requirement of programmable safety systems and controllers. The region’s early digitalization strategy along with the high concentration of worker safety has made it ahead of North America by 2024.
Beside Europe’s dominance, the other regions collectively account for the remaining 68% of the functional safety market in 2024. North America represents about 28%, supported by strong adoption in oil & gas, power, and chemical sectors. Asia-Pacific captures nearly 24%, with rapid growth driven by industrial automation in China, India, and Japan. The Middle East contributes around 9%, primarily from large-scale upstream oil & gas projects, while Latin America and Africa together hold close to 7%, with opportunities emerging in mining, energy, and localized manufacturing. Although smaller in share, these regions are experiencing faster adoption rates, making them critical growth hotspots for the next decade.
Functional Safety Market Competitive Analysis
In 2024, functional safety market had significant competitiveness among the top 5 global companies Siemens, Schneider Electric, ABB, Honeywell, and Rockwell Automation had a major influence on functional safety market through their strong portfolios in safety controllers, sensors, and automation platforms. The 5 companies together have more than 45% of the market share. They are utilizing their global coverage, knowledge about regulations, and the power of R&D. Emerson, Yokogawa, and General Electric are very well established in the process industries, notably oil & gas and power, whereas Intel and Panasonic are the ones behind the safety semiconductor industry.
OMRON and Pepperl+Fuchs are two such companies that are aiming at the safety sensors and relays that are the niche market and quite possibly they are strengthening themselves in the Asian and European markets. Newcomers such as Proserv and Velan impart the market with additional competitive strength by supplying valves, actuators, and project specific solutions, thus broadening the range of the functional safety market.
Functional Safety Market Scope:

Functional Safety Market Key Players –
· ABB Ltd.
· Emerson Electric Co.
· Honeywell International Inc.
· Johnson Controls
· OMRON Corporation
· Panasonic Corporation
· Pepperl+Fuchs SE
· Rockwell Automation Inc.
· Schneider Electric SE
· Siemens AG
· Yokogawa Electric Corporation
· Proserv Ingenious Simplicity
· Velan Inc.
Frequently Ask Questions –
1) Who are the major Key players of Functional Safety Market?
Ans - The Major Key players of Functional Safety Market are ABB Ltd., Emerson Electric Co., General Electric Company, Honeywell International Inc. and Honeywell International Inc.
2) Which Region accounted highest share of the Functional Safety Market
in 2024?
Ans - Europe region accounted highest share of the Functional Safety Market.
3) What was the market size of AI in Supply Chain Market in 2024?
Ans - In 2024, market size of the Functional Safety Market was USD 7.0 Billion.
4) Which Segment is expected to lead the market during forecast period?
Ans - Device Type Segment is the top segment hold the largest share in Functional Safety Market.
5) What will be the market size of Functional Safety Market in 2030?
Ans - The market size of Functional Safety Market in 2030 will be USD 10.40Billion.